Project Name: Smart Ship Simulation
End User: Korean class
Key components: PLC (XBM-DN32H), Positioning Module (XBF-PN04B), SERVO DRIVE (iX7NHA001U), SERVO MOTOR (APM-EA01AM3K), POWER SUPPLY (SPB-A015-24), CAN COMMUNICATION CARD (USB-8502), LabVIEW, XG5000, XG-PM
Contents: Using two PCs, write a program with one Slave and the other with the Master, and exchange values using Modbus TCP and CAN communication. The Slave side only monitors and creates a program so that the Master can adjust the Servo Motor connected to the Slave side. To show security problems through packet theft and operation from the outside.
SNT India MDPS motor assembly and inspection - Car
Project Name: SNT India MDPS motor assembly and inspection
End User: SNT MOTIV
Key components: PLLAB motor controller HIOIKIST5520, HIOKI IM3523, NI 8512, LENZE SERVO, particle
Contents: The line installed at SNT Indias Chennai plant is a steering motor used in MQ4 and SU2, which inspects SERVO PRESS assembly, magnetization, and inspection, rotor assembly, cogging, frelection, insulation, inductance, BACK EMF, torque, ripple torque, noise vibration, etc. and determines whether it is good or bad. The data generated during the assembly and inspection are stored in Excel on each PC, DB MES is stored in the main PC server, and the stored data can be inquired to prevent defective products from being shipped and check where and what kind of defective data is generated.
IMEB3 - Car
Project Name: IMEB3 Regenerative Braking Motor Assembly and Inspection
End User: SNT MOTIV
Main Components: PLLAB Motor Controller, HIOKI ST5520, KEYSIGHT LCR Meter, NI 8512 (CAN)
Description:
This project involves assembling regenerative braking motors for electric vehicles and inspecting various parameters such as cogging, friction, insulation, inductance, back EMF, torque, torque ripple, and noise/vibration. Based on these measurements, it determines whether the motor is a good product or defective.
During the assembly and inspection process, all measurement data is saved in Excel format on each PC and then transmitted to the main servers MES database. The saved data can be reviewed to ensure defective products are not shipped. Furthermore, it enables tracing of where and why defects occur by analyzing the inspection results.
FE, HR Motor Housing Assembly-Car
Project Name: FE, HR Motor Housing Assembly-Car
End User: SNT MOTIV
Equipment used: Atlas Copco Power Focus, Mitsubishi PLC, LabVIEW, ODBC MES
내용: OS, FE, and HR can be assembled in a single line through the assembly process of motors and housings used in FE, HRs Nexo, and Porter, and MES DB management is performed on all process data results.
Work and data management for a number of functions, including loading, magnetization, silicone application, bolt fastening, confidentiality inspection, performance inspection, laser angle, etc.
Damping Force Checker - Car
Project Name: Damping Force Checker
End User: SNT MOTIV
Equipment used: Lenze Servo, LoadCell, LabVIEW
Contents: If the damper injected with gas is repeatedly compressed and expanded a certain number of times, the repulsive force is generated to push it by the force of the gas. The data generated through these tests are obtained, passed and failed, and the data is drawn in a circle
View type production line - Car
Project Name: View type production line
End User: SNT Motiv
Equipment used: RIGOL DG812 functional generator, HIOKI 3153 insulated withstand voltage, RM3544 ohmmeter, Lenze servo press
Contents: This is SNT Motiv
BMA SV Line Performance Inspection - Car
Project Name: BMA SV Line Performance Inspection
End User: SLB (Ceroblithium Battery)
Equipment used: HIOKI BT3562, HIOKI ST5520, KEYSIGHT DAQ970a, CHROMA 19053, PSBE10060-510, CT-100G
Contents: This project is to inspect the performance of the BMA SV line production products of cubic lithium batteries. Product electrical characteristics and performance tests are conducted through various measuring instruments, the results are logged, and the inspection results are delivered by communicating with the control PC.
Specification Vision - Automobiles
Project Name:Specification Vision
End User: DaemyungTS
Equipment used: Basler acA2500-14 gm *6, PCI-1730 DIO
Contents: This is a project to photograph samples through 6 cameras and check the peculiarities of various products to check whether the product is correct. On-site setup and inspection stabilization of the project were carried out.
A2L (XCP) communication - CAR
Project Name:A2L (XCP) communication
End User: Bevasto Korea
Equipment used: LabVIEW, USB-8502
Contents: The vehicle battery BSA and XCP communication measure the voltage when charging and the voltage when discharging to determine the state of the BSA.
MQ4 Noise Vibration Inspection - CAR
Project Name: MQ4 Noise Vibration Inspection
End User: SNT Motive
사용장비: ECU, SERVO, PCI
내용: Load and no-load tests are conducted using ECU and SERVO, and vibration and noise generated when driving the motor at a designated RPM are measured to check the quality status of the product and register the performance on the MAIN PC.
MQ4 Factory - CAR
Project Name: DU MES 추가
End User: SNT MOTIV
사용장비: LabVIEW, SERVO, ECU, NI-8451
내용: Check ripple, storage, voltage, and MAG values generated by operating with ECU and SERVO, respectively, to determine whether they are good or defective, and register the performance of the data history on the MAIN PC
DU MES - CAR
Project Name: DU
MES 추가
End User: SNT
MOTIV
사용장비: Barcode reader, LabVIEW
내용: To track the history of the existing product being produced, add a carboard reader and register the barcode and data performance of the product on the MAIN PC.
DRB WAVE PATTERN - CAR
Project Name: DRB WAVE PATTERN End User: SNT MOTIV Equipment used:LabVIEW, cDAQ9185, NI 9234 Content: First, LVDT measurement is conducted, second, insulation resistance test is conducted at the voltage value specified by the user.Finally, CW,CCW rotates the motor in each direction and the resulting current is Measure the mean value, maximum value, minimumvalue,maximum-minimum difference value, period of waveform, hole count, and determine whether it is good or bad.Register the result value with the MES server.
DRB OVERMOLD PRESS - CAR
Project Name: DRB OVERMOLD PRESS End User: SNT MOTIV Equipment used: LabVIEW, Servo 1.5t, Lentz Contents: Press equipment using 1.5T biaxial and basically Ethernet communication CAN collect received load value and position value data It was changed to communication and simple position control press-fitting was used, but additionally, if the load value before the current load value exceeds a certain value above the position value, the press is immediatelystopped.Proceed with the judgment on the product.
Contents: It is a project to inspect the performance of SNT Motive's TCCU line production products. Product performance inspection is performed through CAN communication, programmable power supply, and electronic load, and the results are logged and determined.
TCCU Assembly Process - Car
Project Name:TCCU Assembly Process
End User:SNT MOTIV
사용장비:LabVIEW, cDAQ 9189
내용:Measure the concluded T/Q and ANGLE values in the order specified by the user, measure the LVDT on the upper body of the fastened bolt, and store the values of the data T/Q, ANGLE, and LVDT in the MES server.
DMAX GATHERING - Car
Project Name: DMAX GATHERING
End User: SNT MOTIV
사용장비: Function Test, ServoPress,
내용: Compare the data values of the current process by dividing the products by barcode, and determine the normal and defective products. If the product is defective during the next process, the relevant product is not processed and is taken out as defective MES
CSS AIRFUNCTION - Car
Project Name: CSS AIRFUNCTION
End User: SNT MOTIV
사용장비: LabVIEW, cDAQ 9185
내용: Drive the cylinder and equipment within the specification set by the user and determine if the product is defective by looking at the values of LVDT, PRESSURE, VACUUM, TORQUE, FLOW.
JST HSG GATHERING - Car
Project Name: JST HSG GATHERING
End User: SNT MOTIV
사용장비: LabVIEW, Atlascopco, SCMI magnet, ROBOSTAR
내용: It improves process efficiency and product quality reliability by registering the product's pass or fail and the result value data from each process with the registered data at the start of each process.
내용: It improves the efficiency of the process and reliability of the product quality by registering the result data from each process with the MES server and determining whether the product is accepted or not.
